Classic form

Power tool inspection checklist for building sites

A power tool inspection checklist looks at the guard, lead and plug, switch, body, blade or disc rating, handle and battery before a tool is used, and records the dates from its test tag. This builder version also asks whether the tool runs through an RCD.

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Power tool check

Tallowwood Builders, Sunshine Coast. Use this when a tool is issued from the container and whenever it comes back damaged. Test and tag is done separately by the electrician; record the dates from the tag here.

Tool

Condition

PassFailN/A
Guard fitted and moves freely
Lead and plug undamaged
Switch and lock off work
No cracks in the body
Blade or disc rated for the tool speed
Side handle fitted
Battery and charger undamaged

Test and tag

Copy the dates from the tag. Battery tools have no tag on the tool itself; their chargers do. If a corded tool has no tag, leave the dates blank and fail the lead and plug row.

One photo of the guard, lead or body that failed.

Every field, and what it collects

The complete field list, in the order respondents meet it.

Tool

ToolDropdownRequired
Options: Angle grinder · Circular saw · Drill · Jigsaw · Nail gun · Drop saw
Asset numberShort textRequired
Power sourceSingle choiceRequired
Options: 240 V lead · Battery

Condition

Tool conditionRating gridRequired
Statements:
  • Guard fitted and moves freely
  • Lead and plug undamaged
  • Switch and lock off work
  • No cracks in the body
  • Blade or disc rated for the tool speed
  • Side handle fitted
  • Battery and charger undamaged

Test and tag

Tested onDate
Next test dueDate
Plugged into an RCD on site?Single choiceRequired
Options: Yes, portable or board RCD · Battery tool, not applicable
Photo of the damagePhoto upload
One photo of the guard, lead or body that failed.
Worker signatureSignatureRequired

What each field on this form collects

The tool type comes from a list of six common site tools, with the asset number beside it and the power source as a single choice. The condition grid has seven rows: guard, lead and plug, switch and lock off, body, blade or disc rating, side handle, and battery and charger. Two dates copied from the test tag sit side by side, tested on and next due. A single choice asks whether the tool is plugged into an RCD. A damage photo and the worker's signature close it.

A before use check is not test and tag

Test and tag under AS/NZS 3760 is electrical testing by a competent person with an instrument, at intervals set by the environment, and on a construction site those intervals are short. The worker's check on this form is visual and mechanical: is the guard there, is the lead cut, does the switch lock off, is the disc rated for the grinder's speed. Both matter, and neither replaces the other. The form records the tag dates so a tool past its retest date is noticed at the container, not after it fails on the slab.

Guards and disc ratings

Grinder and saw injuries usually involve a guard that was removed to get into a tight spot or a disc that was never meant for that tool. A disc rated below the grinder's speed can shatter. The guard row and the disc rating row exist for those two failures. The side handle row is there because a grinder held one handed kicks harder and is harder to control. WorkSafe Victoria's electrical safety pages cover the lead, plug and RCD side, and HSE guidance on work equipment sets out the guarding duty.

How to adapt this form

A cabinet maker adds the dust extraction connection for each saw. A shopfitter with cordless tools only removes the lead and RCD questions and adds a row for battery swelling. A hire company adds the hire docket and checks the tool in and out with the same form, so damage is caught at return.

What makes this form work

Two tag dates on one row

Tested on and next test due sit side by side. When the second date is in the past, the person at the container sees it immediately and the tool goes back for testing.

Disc rated for the speed

The disc rating row asks a question workers rarely think about. A cutting disc rated for a slower grinder looks the same as the right one until it breaks.

Battery tools are not forgotten

The power source question and the battery row keep cordless tools in the check. Their batteries and chargers can be damaged, and the charger is the part that plugs into the mains.

Questions people ask

How often do power tools need to be tested and tagged?

AS/NZS 3760 sets intervals by environment. On construction sites the interval is short, commonly every three months, while offices are much longer. Hire equipment and some workplaces have their own rules. Check the current standard and your state regulator, because construction rules differ between states.

Do battery tools need test and tag?

A battery tool itself is not connected to the mains, so it is not tested like a corded tool. Its charger is, and chargers are tested and tagged. The form asks for the tag dates and notes that battery tools carry their tag on the charger.

What should you check on a grinder before use?

The guard is fitted and positioned, the disc is the right type and rated for the grinder's speed, the side handle is on, the lead and plug are undamaged, the switch works and locks off, and the body has no cracks. Never remove the guard to reach a tight spot.

Is an RCD needed for power tools on site?

Australian construction rules require RCD protection for electrical equipment on construction sites, either at the switchboard or with a portable unit. RCDs are tested on their own schedule. The RCD question on this form only confirms the tool is plugged into one on the day.

Can workers fill this in on their phones at the container?

Yes. The form works in a phone browser, the photo field takes a picture straight from the phone, and the signature is drawn on the screen. Each submission is time stamped, so the record shows when a tool was issued and who checked it.

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Other form examples

Want the steps in the builder? Read Generate a tool check form, then Search checks by asset number. For everything this generator can do, see the form maker.

Sources

Written and checked by the OneCraft team. Last checked .